Thanks. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. The brand is unimportant. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. We hope these videos help inform your tool-buying decisions. Do not use thinner/longer cables or link multiple cables together. Frequency (hz)315 Mhz. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. It is easy to install this device. Attach the Circuit Breaker to the Positive Terminal on the battery. I recently converted it to synthetic rope, which I purchased from another vendor. This can accommodate any winch line with a thickness of 5/8 inch and thinner. It offers safer off-roading, fun, and endurance in the toughest conditions. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Let's discuss some setbacks of this unit. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Hook onto the object using a pulling point, tow strap, tree strap, or chain. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. One such feature is that it can pull or tow for a very long time without getting hot and burning out. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Tap solenoid to loosen contacts. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Or trade for a new Apex 5500 long drum winch or equivalent. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Secure the solenoid assembly in place with mounting screws. To use the wireless remote, switch ON the wireless receiver switch on the control box. Recover a stuck vehicle, haul timber or load a boat with this powerful auto winch. They are appropriately priced, and are easy to install. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. An installation manual is also part of the package. I would like to get this other one working and install it on my trailer . Will the new electronics parts that are available work on this winch? Do not use the hand crank, if equipped, to "assist" the winch. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Connect the black cable from the battery's negative side to the winch. View Available Parts. Do not use a dirty or corroded battery. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. Non-skid footwear is recommended. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. But still, precautions should be taken. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Insert the Pendant connector into the Socket. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Harbor Freight replaced it no problem. They are less dangerous than steel cable when it breaks. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. This step is necessary to ensure your safety while using the unit. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Recoil the wire rope back into the winch under at least 500 lb. The same thing happened to my replacement winch. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Use a spotter to assist you in assuring that it is safe to operate the winch. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Summary of Contents for Badland ZXR9000. Please familiarize yourself with the operation of your winch before using it. Prevent entanglement. Theyre independent, uncut and unsponsored. No warranty. Next, mount the unit at the bumper of your vehicle. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. It is too late to reverse the damage at this point, the wire rope must be discarded. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. I did not see replacement cable for zxr-5000. Tighten all power cable hardware to 20 in. Do not use the winch if the wire rope is frayed, kinked or damaged. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Drill holes appropriate for the hardware at the marked locations. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. Tighten fasteners to the listed torque values. Here are the most searched Badland Winch Parts from the customers. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. I ordered parts for my badland winch from harbor freight on 1/4/21 and have not received them yet and no corespondents. The two black wires are on the far right and far left of the red wires. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Hundreds of different brands use the same parts. The wireless remote controller will act as a receiver to operate the wireless remote. Stay alert, watch what you are doing and use common sense when operating. Keep clear. Im looking for a replacement tension plate for my 2500# badlands winch. Find the most comprehensive badland winch parts list for your replacements and upgrades. If unreadable or missing, contact Harbor Freight Tools for a replacement. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. To achieve the maximum amount of power, you need to make sure that the battery can keep up. New Badland ZXR 12000 winch, never been out of the factory box. I cant seem to find a parts listing for the plastic box with cover. All rights reserved. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. To use the wireless remote, lift the socket cover to plug the remote switch. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Where can I order\purchase these items? The design of the model's housing is weather-resistant and high-impact. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Wear heavy-duty, cut- and abrasion-resistant leather gloves. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Do not power the hook all the way into the fairlead to prevent damage. 70 series PTO winch + Aisin1000 elec winch - what are they worth. Examine the wire rope. The original was a Warn 2000, but was completely gutless. ), Use winch only in underwind orientation. Any uncovered wires may be the cause of a short circuit. I haven't been planning on getting a winch in the near future, but the price is intriguing. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. It has a user-friendly design that makes its installation quite easy and smooth. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. (2.2Nm). Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Press the ON/OFF button for 3 seconds to activate the wireless remote. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Badland Winch Parts List: 1. This badland winch parts diagram is very helpful for any kind of wiring task. A circuit breaker can act as a disconnect at the push of a button. They are perfect Badland 2500 winch parts. This illustration shows a kink about to form. Heavy vehicles such as trucks can easily handle this much weight. Refer to Relocating the Control Box on page 8. Winch Central is reader-supported. If you drill through the bumper or any part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point. Do not open the housing. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Do not exceed the angles shown in Figure B for a roller fairlead. Otherwise, wire rope may bind during operation. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. It has a powder coated finish in a semi-gloss black color. But some consumers actually reported that it exceeded that weight. Check the Winch's electrical connections. Repair or replace solenoid. Do not slide wire rope through hands, even with gloves on. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Run in short bursts without load until completely dry. To use the winch, connect the wired remote cable directly to the remote socket on the solenoid box. The items listed here are very good items. tension before use. Like the previous one, connect the black, red, and yellow cables with the winch. Do not try to guide wire rope. Fairlead: 2. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. The wireless remote controller box will act as a receiver for the wireless remote. This makes it ideal for outdoor use, especially in humid and rainy climates. Thank You Hello, One side of the spooler broke ,all the way around the center and dislodged. Required fields are marked *. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Please familiarize yourself with the part operation before using it. The red indicator light will flash during the operation. Obey all safety messages that follow this symbol to avoid possible injury or death. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Im looking for a drum assembly for a Badland 2500 lb winch. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Disconnect the Pendant Controller when not in use. It has a very smooth surface to feed your synthetic rope through. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Keeping a constant focus is more critical. Email our technical support at: productsupport@harborfreight.com. Move Clutch Handle to the Released position. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. The mounting plate must be rated to at least the Winch's capacity. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. Is the problem in the relay or in the motor. This item can only be purchased on www.buya.com with "In-store pickup" only. We may earn a small commission from affiliate links and paid advertisements. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Remote Control: 4. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. First of all, check the winch for any breakage or uncovered wires. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Keep at least 5 full turns of wire rope on drum. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. They have made the installation relatively easy as compared to other competing models. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Badland winches are known for durability, fair price, and easy maintenance. Aluminum Hawse Fairlead for Synthetic Winch; Roller fairleads are used in conjunction with a steel cable line. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Let's see what makes it such a great product. Remove all metal jewelry before working near battery. Allow to drain and dry. Use supplied power cords and wire rope listed in manual only. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. Always wear good heavy-duty leather gloves when working the winch. This is the safety alert symbol. , connect the remote control box to the solenoid box. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. Its extreme weather tolerance also helps this product to be reliable on wet terrains. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. It is perfect for the Badland 2500 lb winch. Proof of purchase date and an explanation of the complaint must accompany the merchandise. Some main key features make this Badland winch stand out on the market. Correct any such issue before use. A simple plug and play-action provide ease of winching in and out with a push of a button. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Engage clutch before starting. The blue indicator light in the remote indicates the remote is ready to use. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. This is a kinked wire rope that has been straightened out. I handle the research side of things here as well as product selection for gear reviews. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Anything below IP67 is prone to damage from rain and submerge. The device will work as long the battery is supplying electricity even when the engine is off. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. The body of the winch is entirely dust and waterproof. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Although this winch offers excellent power, its speed is a bit disappointing. They are very popular and have been a default for 44 vehicles. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. I have a 2000 winch and use it to load my golf cart on the trailer. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Failure to do so can result in serious injury. Do not route electrical cables near sharp edges or parts that will move or become hot. The build of the fairlead is stainless steel. I have an old Badland ATV/UTV 3000 lb winch. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. What other Badland 2500 winch parts do you think are perfect? Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Do not use winch in overwind orientation. This wire rope must be discarded and not be used. Since there are no 3000 lb winches listed, which electronics should I try? Do not lift items vertically or use for aircraft purposes. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. The Winch terminals are color-coded. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED.